December 11, 2020

8 Benefits of Automation Systems for Industrial Companies

Did you know that the global automation systems industry is expected to reach $241.27 Billion by 2022?

Industrial automation systems use controlling systems like robotic machinery which operate industrial machines and processes.  The advantages of automation systems on the factory floor are enhancing productivity and quality.

This also provides a quicker turnaround time as well as decreasing wastage and providing safe work environments. Last but not least, it also saves on labor costs.

It is a known fact that industrial automation is a growing trend ever since the industrial revolution industry has continuously shifted toward automation.

Productivity and efficiency improves throughout most processes, using automation and robots. This means ever-increasing demand is satisfied sooner and with less waste.  

If you are looking for ways to streamline your manufacturing, your answer may lie in automated systems. Here are the benefits of automation systems for industrial companies.

8 Benefits of Automation Systems

Productivity, efficiency, and reduction of waste are the benefits of automated processes. Increasing productivity and efficiency it is a given that product quality and profits will follow.

Artificial intelligence, in the form of robots, takes over the handling of operating automated manufacturing systems. 

Detailed below are 8 benefits of automation systems in an industrial environment.

1. Higher Productivity

The ever-elusive 24 hours a day, seven days a week production target becomes more possible with automation systems.

Robots can work for longer periods with relatively smaller breaks for maintenance purposes. Moreover, they can perform repetitive and tedious tasks more efficiently than manual labor can.

Companies using automated systems will out-produce competitors who rely on manual manufacturing methods.

Automation systems will increase labor productivity and thereby increase the rate of production.

2. Lower Costs in Production

Automating the manufacturing process can identify and simplify the complex process of fabricating. 

The use of machines or robots will shorten the end to end process of manufacturing a product. Thus, creating faster turnaround time and overall better production efficiency.

Automating systems by using AI thereby increasing labor efficiency, labor costs will also be reduced. This cost-saving results in an overall saving on the manufacture per item cost and increases profits.  

3. Safety in the Workplace 

Automating hazardous tasks will reduce errors and the risk of injuries in the workplace. 

This is why dangerous processes are often the first to be transferred to these robot machines.  That reduces accidents and ensures the health and safety of other team workers.

It stands to reason that automation will improve safety, health, and the environment in the workplace.

4. High-level Focus

The words ‘automation systems’ are not always welcomed by all, and it can cause tension and alarm throughout the workforce. But, explaining the process in simple terms to them, will make them understand that they need not fear it.

The progress of AI and robots in the industrial sector has increased tremendously in today’s world. So much so, that they can now take over many menial and mundane tasks.

This helps streamline workflow as well as keeping track of the overall manufacturing process step by step.

Thus, automation systems can free up workers to focus on other areas of production and allowing them to use their expertise in a better way. By doing this, workers can help improve efficiency and streamline workflow processes.

5.  Enhanced Product Quality

Nowadays, automation systems and robotics can produce high-quality products at a faster rate. Automation can improve processes in many ways; here are a few:

a.  Reducing Human Error

Humans are not perfect by any means. Mistakes can happen in the workplace for several reasons. Automation will eliminate the possibility of human errors.

They don’t get tired, lose focus, or make mistakes.

b.  Consistency Improvement 

Automation systems can run the same tasks day in day out the same way every time. Manufacturing a product of high quality every single time is the basic goal of production. 

c.  Improvement of Accuracy

The odds are that in a manual production scenario, there will be an intermittent inaccuracy.

This is due to human error in measurements and processes.  Whereas in an automated process environment, this is unlikely to happen. 

d. Production of More Complicated Goods

It is difficult, if at all possible, for the human hand to perform in minute environments.

Whereas, automated systems can be programmed to make minuscule adjustments with ease. 

e.  Error Identification

Automated systems can be programmed with sensors that self identify any faults.

These could be anything from worn down parts, malfunction of equipment, or service limits. 

6.  Flexibility in Production

Flexibility in production is being able to adapt to change manufacturing processes at the flick of a finger.  

In a non-automated environment, this would take long hours of work and user training to new processes.  Whereas, in automated systems, it could be as simple as changing a software program. 

7.  Improved Working Conditions

In an industrial automated industrial factory, workers would save time and work fewer hours. 

This enables the workers to be more rested and otherwise be able to concentrate their time on more valuable tasks.

8.  Reduced Lead Time to Market

Lead time is the interlude between the order of a client and the delivery of the final product.

Lead time is an important component of the business.  It leads to customer satisfaction if you can give quality service with minimal effort. 

Automated Systems in Industry is the Way to Go!

The advantage that automation has brought to our lives has transformed business. It has influenced almost every sector of the manufacturing industry. 

Robots and automation systems have introduced exciting new opportunities. This helps the industry to forge ahead, giving many businesses a much-needed competitive edge. In the long run, the implementation of an automated system is a strategy well worth investing in. 

If you are want to improve your production lines and are looking to automate, contact us now for a no-obligation free estimate